Feasibility of Using Corncob as the Substrate for Natural Vinegar Fermentation with Physicochemical Changes during the Acetification Process

Abstract

Vinegar made from corncob, an agricultural waste product of corn, is of interest in terms of its potential as a new functional condiment with physiological characteristics derived from polyphenols. The advent of food out of waste using lignocellulosic substrates is a modern biotechnological approach to enhance sustainability. The fermentation parameters for production of fermented vinegar from corncobs were optimized. The ethanolic fermentation was completed by Saccharomyces cerevisiae in 52 hours at 36 producing 3.16% (v/v) ethanol. The acetic acid fermentation was carried out by Acetobacter aceti in 48 hours at 34for producing vinegar having 3.91% (w/v) acetic acid. Total phenolic compound of corncob wine and vinegar was reported as 49 mg/100ml and 43 mg/100ml respectively. Total flavonoid content was determined to be about 12 mg/100ml of corncob wine and 9 mg/100ml of corncob vinegar. Corncob wine and vinegar showed highest antioxidant activity with 39% and 37.94% respectively. The structural change during the two step fermentation was also confirmed by scanning electron microscope (SEM). The Hunter color value of the corn cob vinegar was also evaluated. With the current trend of shifting to natural products, corncob vinegar with better health benefits and economic significance, certainly scores high above its synthetic counterpart.

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Chakraborty, K. , Saha, J. , Raychaudhuri, U. and Chakraborty, R. (2015) Feasibility of Using Corncob as the Substrate for Natural Vinegar Fermentation with Physicochemical Changes during the Acetification Process. Food and Nutrition Sciences, 6, 935-943. doi: 10.4236/fns.2015.610097.

1. Introduction

Vinegar, a weak form of acetic acid, is a versatile product that has been used in all corners of the world for over thousands of years as acidic seasoning by virtue of its physiological effects. Its acclivity in terms of use makes its study worthwhile. One of the prime qualities of vinegar to reduce pH aids in disinfection of food, processing equipment, neutralizes smell and prevents growth of pathogenic bacteria like Escherichia coli in food. It was also found that addition of vinegar to rice reduced glycemic index of rice by 20% - 35% [1] . Natural vinegar is best known for its health values since ages. The vinegar available in the market is mostly synthetic that lacks any food or medicinal value. Natural vinegar could be obtained from different raw materials having good fermentation potential. Vinegar produced from different natural substrate have unique potential like plum vinegar have high antioxidant potential than red wine, black vinegar from brown rice have dihydrosinapic acid and rice shochu distilled vinegar shows strong LOOi-scavenging activity. Natural vinegar has long been used as a seasoning and preserving agent and is produced by a fermentation process from wine, apple juice, honey, rice, malted barley etc. In north eastern regions of Asia, such as China and Japan, vinegar is traditionally produced from cereals, primarily rice. Cereal or starch based source―natural vinegar is obtained by a three stage fermentation process [2] . Among the vinegar produced, alcohol vinegar accounts for the largest percentage, which is produced from diluted purified ethanol, but the interest for natural wine vinegars is now growing among the consumers. However, alternative processes have been extensively explored because of the high production cost associated with the utilization of natural fruit sources. Vinegar production from agricultural wastes could be a possible source because it has the potential to realize cheaper production of vinegar with low environmental impact by the effective utilization of renewable resources such as agricultural wastes. Among various agricultural wastes, corncobs are regarded as a promising agricultural resource because corn is widely cultivated and grown as choicest crop especially for its huge consumer acceptability and proteinaceous vegetable source. Utilization of waste in wine and vinegar production would go a long way in contributing considerably to the economy of emerging natural vinegar market. Corn is one of the major crops of India. The production of corn in India was 12,000,000 Mt against the total world production of 602,026,822 Mt [3] . It is mainly used to produce glucose, fructose, high fructose corn syrups and other products. Corn cobs are mainly used as a fuel in furnaces or used as manure in the soil. The method of fermentation process has been identified as an economically viable option for conversion of these substrates to fermentation products, namely ethanol and xylitol. The conversion of glucose and xylose to ethanol by culture has been successfully obtained using a Saccharomyces cerevisiae. In the present study, projecting corncob vinegar as a suitable method for waste utilization economically, needs research in screening of variety of corn, suitable yeast strain and standardization of fermentation methods. The quality characteristics of the Corncob wine (CCW) and Corncob vinegar (CCV) were monitored during fermentation by measuring pH, color and acidity. Of particular interest was the ability to retain antioxidant properties throughout the fermentation process. Total phenolic and flavonoid content and antioxidant (DPPH) properties of the Corncob wine and vinegar obtained were also profiled along with structural feasibility for fermentation and acetification by Scanning Electron Microscope (SEM).

2. Material and Methods

2.1. Chemicals and Instruments

Dextrose, KH2PO4, K2HPO4, MgSO4∙7H2O, FeSO4∙7H2O, Urea, (Merck, India) were used. Yeast extract, Peptone (Himedia, India), 2,2-Diphenyl-1 picryl―hydrazyl (DPPH) (Himedia, India), Gallic acid (SD fine Chem Ltd India), Folin-Ciocalteu’s phenol reagent (Merck India), AlCl3 (Merck India), NaNO2 (Merck India) were used. A Level 1 pH-meter with combined pH electrode (Elico, LI 120) with buffers of pH 3.0 and 7.0 was employed for the pH of corncob wine and vinegar samples. All the spectrophotometric analyses were implemented using a spectrophotometer (Hitachi U-2000). Quartz cuvettes with optical length of 10 mm were used. The following samples were subjected to research: Corncob wine (CCW) and Corncob vinegar (CCV). The corn cob was procured as agricultural waste from West Bengal, India.

2.2. Alcoholic Fermentation

Corn cob was washed with water and cut into pieces. They were pulped using mixer. After the above treatments, 30 g of the pulp sample and 70 ml of distilled water were dispensed in 500 ml conical flasks, plugged with cotton and placed on a rotary shaker for intimate mixing. The treated pulp sample obtained in this manner was then subjected to fermentation using stock culture of wine yeast Saccharomyces cerivisiae (NCIM 3315) procured from National Chemical Laboratory (NCL) Pune, India. The culture media consisted of 1.0 glucose, 0.3 malt extract, 0.3 yeast extract and 0.5 peptone all in g/100mL. For the organisms to grow, the temperature was kept at 30˚C, pH 6.5 with a incubation period of 45 hours. The alcohol obtained was subjected for analysis of alcohol content using GC analysis. 5 mL of CCW sample was centrifuged (Remi C-24, Mumbai, India) at 3500 rpm for 10 minutes. Gas Chromatography of supernatant was used to determine the ethanol concentration. Gas chromatography (GC) analysis was carried out using Agilent Technologies: GC system―7890A gas chromatography, column―Agilent JK WDB-624 with column ID―250 μm, length―60 m and film length―1.4 μm. The chromatograph was fitted with column (28 × 31 × 16 cm) with column gas flow rate 1.4615 ml/min. Helium was used as a carrier gas and the solvent used is dimethyl sulfoxide (DMSO). The percentage of composition of the ethanol was calculated by the GC peak areas.

2.3. Acetous Fermentation

After fermentation, acetification was carried on using Acetobacter aceti to produce vinegar. Acetobacter aceti (NCIM 2116) was accomplished by inoculating on liquid medium, having the composition: 1.0 tryptone, 1.0 yeast extract, 1.0 glucose, 1.0 calcium carbonate, 2.0 agar g/100ml and incubating at 30˚C for 48 h at pH 6.0 with shaking for use as the vinegar starter in corncob wine after alcoholic fermentation. Acetic acid concentration formed by acetic fermentation was quantified by a HPLC system (JASCO, MD 2015 Plus, Multiwave length Detector) equipped with absorbance detectors set to 210 nm. The column (ODS-3) was eluted with 0.01 (N) H2SO4 as the mobile phase at a flow rate of 0.5 mL/min and a sample injection volume of 20 μL. Standard acetic acid (Merck, India) was used as an external standard.

2.4. Total Phenol Content (TPC)

The total phenolic content (TPC) for CCW and CCV were quantified using the Folin-Ciocalteu (FC) reagent was measured according to Di Stefano and Singleton method [4] [5] . A 150 µL of Folin-Ciocatlteu reagent with aliquot of 20 µL samples was taken in a spectrophotometer cuvette, 600 µL of a 15% Na2CO3 solution and distilled water were added to make the final volume of 3000 µL. The increase in absorbance was measured at 784 nm. After 2 hours, the concentration of TPC was expressed as mg/100 ml gallic acid equivalent, determined by a calibration curve graph. Folin-Ciocalteu reagent could also be reactive with other chemicals in wine and vinegar, including thiols, inorganic ions, vitamin derivatives as well as amino acids. Therefore, although the result of Folin- Ciocalteu method represents a rough approximation of total phenolic content in most cases, compounds other than polyphenols need to be considered.

2.5. Total Flavonoid Content

The total flavonoid concentration was measured according to the method of [6] . Firstly 5.0% 75 μL of NaNO2 was added, shortly followed by 10% 150 μL of AlCl3∙6H2O and left for 5 min. After adding 500 μL of NaOH, the absorbance was measured at 510 nm. The total flavonoid content of samples was measured using a mg catechin equivalent of 100 mL.

2.6. DPPH Radical Scavenging Activity

The effect of the extracted sample on DPPH radical was estimated according to the procedure described by Brand-William method [7] . The sample extract (0.1 mL) was added to 3.9 mL of DPPH (100 μM) in ethanol that was prepared daily. After incubation time of 45 min the absorbance was determined at 515 nm. Ethanol solution of 0.1 mL was used as blank and 3.9 mL of DPPH solution as control. The inhibitory percentage of DPPH was calculated according to the following Equation (1):

2.7. Color Value

Hunter colorimeter (Lab Scan XE, Hunter Associate Laboratories, Inc., Reston, VA) was used for the color measurements. By using illuminant C and 2˚ observer angle, the sample was placed in a 1-cm path length optical glass cell in total transmission mode. The color parameters recorded were: (L*), a* value, b* value, chroma (saturation, C*) and hue angle (h˚).

2.8. Scanning Electron Microscopy

For the microscopic studies, samples of corncob and vinegar were freeze dried using a Lyophilizerand then transferred to a desiccator. After the samples were dehydrated, they were mounted over the stubs withdouble- sided conductivity tape and were observed using a scanning electron microscope (model FEI Quanta -200 MK2) [8] at a specific magnifications of 800× and 3000×.

3. Results and Discussion

3.1. Factors Regulating the Production of Ethanol and Vinegar

The fermentation parameters for production of fermented vinegar from corncobs were optimized. The ethanolic fermentation was completed by Saccharomyces cerevisiae in 52 hours at 36˚C producing 3.16% (v/v) ethanol. The acetic acid fermentation was carried out by Acetobacter aceti in 48 hours at 34˚C for producing vinegar having 3.91% (w/v) acetic acid. Glycolitic production of ethanol from glucose and fructose affects the subsequent acetic oxidation in different ways. In this study, the alcohol content of wine was analyzed using GC and found to be about 3.16% (Table 1) which was suitable for the acetic acid bacteria to produce acetic acid has been reported to be responsible for yeast-acetic acid bacteria antagonism in vinegar production [9] . However, in this case the alcohol content in vinegar was measured and found to be about 2.01%; the drop in the alcohol content suggests the effective utilization of the sugar by the wine yeast due to alcoholic fermentation. On the contrary, acetic acid production can also be inhibited by low ethanol levels also due to increase of incomplete oxidation of polyols and sugars, mainly gluconic acid synthesis via direct glucose oxidation especially at low pH values [10] . The vinegar had a significant decrease of 57% which was more as compared to the reported 50% decrease of alcohol content in the jujube vinegar [11] . The drop in the alcohol content could due to conversion of alcohol content to acetic acid; the acetic acid (3.19%) confirms the conversion [11] . The acids that may be present mainly in the wine are tartaric acid, tartarate, malic acid and potassium hydrogen mallate [12] . The increase in acidity in the vinegar was mainly due to acetic acid and other organic acids like citric acid, tartaric acid, succinic acid, lactic acid and gluconic acid etc. in minor amounts produced by Acetobacter aceti during acetification process during the study of the Balsamic and other vinegars [13] . Weak lipophilic acids with low pH posses a synergic effect which reduces intracellular pH of yeast below the normal physiological values, thereby inhibiting the yeast growth. So the pH was closely monitored having the mean values of 4.12 and 3.14 in wine and vinegar respectively, shown in Table 1. As the titrable acidity increases, acetic acid seems to directly affect enzymatic activities, such as enolase, a key enzyme of glycolysis. The pH was found to be higher than the balsamic vinegar (pH―2.2 - 2.6) [13] . The decrease in pH in the vinegar was mainly due to increase in titrable acids like acetic acid and other organic acids. Fermentation temperature is an important parameter affecting yeast growth rate. The temperature in this study was kept at 30˚C as yeasts are mesophilic organisms with an optimum growing temperature included between 20˚C and 40˚C. When temperature decreases below 20˚C in a wine fermentation, ethanol tolerance and growth rate of S. cerevisiae are greatly inhibited [14] . Exothermic metabolic reactions during the full-fermentation phase may raise the temperature above 40˚C, thus reducing the yeast vitality and ethanol yields causing undesirable stuck fermentations. So a constant monitoring was done to restrict the temperature to 30˚C - 32˚C.

In most cases of acetous fermentation, it is associated with a decrease in the parameters as far as studies till

Table 1. General composition of CCW and CCV.

ND: not detected. All values are mean of three replications.

date are considered. The individualistic reason for decrease has been provided below but one of the key factors of acetification changes, common to all parameters, is contributed by the type of container used in the acetification [15] .

3.2. Total Phenolic Content

Polyphenols are the most abundant phytochemicals and characterization of the phenolic profile of vinegar is very important since the phenolic profiles of vinegars are responsible not only for their sensory characteristics but also for most of the health benefits attributed to them due to its antioxidant activity. Corncob wine and vinegar have been reported to have total polyphenol content of 49 mg/100mL and 43 mg/100mL respectively. However, it is the amount of extractable polyphenols as the portion of polyphenols bound to cell wall or trapped within the food matrix could not be determined [16] . The antioxidant activity of phenolic compounds is related to the hydroxyl groups linked to the aromatic ring, which are capable of donating hydrogen atoms with electrons and stabilizing free radicals. Recently, various health-promoting effects of vinegar like suppression of cardiovascular diseases and prevention of appetite increase along with increase in digestion absorption have been reported. These effects are assumed to be due to the phytochemicals in vinegar drinks, such as organic acid, amino acids, and phenolic compounds. Among them, polyphenol has high antioxidant activity [13] . The total polyphenol content of CCV is found to be higher than vinegars of Japanese apricot, apple and brown rice vinegar that have been reported to have relatively low polyphenol content below 25 mg/100mL [17] and red ginseng vinegar (38.06 mg/100mL) [18] . But on the other hand the following vinegars: balsamic vinegar (372.53 mg/100mL), blackberry vinegar (87.25 mg/100mL), pomegranate vinegar (64.15 mg/100mL), cactus vinegar (48.98 mg/ 100mL) and Red persimmon vinegar drink (60 mg/100mL) [18] had high amount of total polyphenol content than CCV. There are more than a thousand types of polyphenols among other products like green tea etc. Butprinciple compounds related to the vinegar phenolic content are gallic acid, a naturally abundant plant compound, derivatives and esters of benzoic acid, tartaric acid and cinnamic acid along with metabolic products of yeast, such as tyrosol [19] . CCW had a phenolic content of 49 mg/100mL which decreased in the CCV to 43 mg/100mL. The decrease in the phenolic content was in concord with the decrease in the total phenol content by acetification process which was highest for cider vinegar (40%) and lower for red and white wine vinegars (13% and 8%) respectively [12] . The result reported in our study was about 12% which was alike of the red wine vinegars. The decrease in total phenolic content can be attributed to polymerisation or condensation reactions with other phenols, a similar phenomenon in vinous and berry substrates [20] . Accordingly CCV showed a decrease in the total phenolics content but the percent decrease was lower than cider vinegar and higher than white wine vinegars.

3.3. Total Flavonoid Content

Flavonoid is found in plant pigments that have flavones as a basic structure and occurs in plant leaves, roots, fruits, and stems. Flavonoids generally contain anthoxanthin, anthocyanin and catechin having antibacterial, anti-allergic and anti-inflammatory activities. Corncob wine and vinegar had a flavonoid content of 12 mg/ 100mL and 9 mg/100mL respectively. The content of flavonoids in corncob wine and vinegar is less correlated to their antioxidant capacity and has lower ratio flavonoids: polyphenols. It is similar with other vinegars like balsamic. Therefore, other compounds such as phenolic compounds different from flavonoids and Maillard reaction products, contribute to their antioxidant capacity. The flavonoid content of corncob vinegar was similar to 9.23 mg/100mL found in the red ginseng vinegar and higher than cactus vinegar having flavonoid content below 5 mg/100mL. But the value is relatively low compared to fruit vinegars such as blackberry vinegar (51.12 mg/ 100mL) and others [18] .

3.4. Antioxidant Activity

The DPPH free radical scavenging assay has been widely used to evaluate antioxidant capacities. Antioxidant properties of compounds present in corncob wine and vinegar are important as they retard or prevent oxidation process. The DPPH capacity of CCW and CCV are indicated in Table 1. Corn cob wine and vinegar obtained had a yellowish appearance. The antioxidant activity of CCW and CCV were evaluated using DPPH free radical-scavenging assays. In the DPPH assay, the DPPH of CCW and CCV were found to be 39% and 37.94%, respectively. For production of vinegar using inoculated wines rather than spontaneous acetification process, was

a contributing factor for a low antioxidant activity and high phenolic content in vinegar. This step was necessitated to maintain flavor profile by high phenolic content. However, the result was in accordance with previously reported results in the literature where the antioxidant activity of blueberry wine was higher than blueberry vinegar [21] . After acetic fermentation, the antioxidant activity of CCV was 37.94%, which was higher than the one of balsamic vinegar [22] . Therefore, it could be concluded that the antioxidant activities of CCW and CCV though low, but was comparable to other wines and vinegars. The DPPH scavenging activity of the CCV and CCW was credited to the cumulative presence of higher concentration of polyphenols and other bioactive compounds. The result shows that vinegars are also free radical-scavengers, particularly of the peroxyl radicals, which are the major propagators of the oxidation chain of fat, thereby terminating the chain reaction [23] . The CCV showed high scavenging capacity higher than that of vinegars prepared pomegranate vinegar (5.63%) and blackberry vinegar (12.07%) [18] . However the reported radical-scavenging activity on DPPH radicals was less than that of the persimmon vinegars made from persimmon Saijo which showed the highest (84.2% ± 1.2%) but higher scavenging activity than vinegars from polished rice and apple which were found to be 13.5% and 11.2%, respectively [24] . In our study, the vinegar was produced in laboratory scale involving glass vessel which usually displayed the lowest values for all the parameters than those produced in wood and oak barrels. Vinegars produced in oak and cherry barrel had highest amount of total phenols and antioxidants respectively as the stable anthocyanin-derived compounds are formed due to oxygen permeation through the wood thereby decreasing monomeric anthocyanins [15] . So the values reported in our study would certainly be enhanced if produced in pilot plants involving oak and cheery wood barrels.

3.5. Hunter Color Parameters

Color is an important aspect of wine and vinegar quality because of its relevance in sensory analysis and as an indicator of oxidation and aging processes. Rosy vinegar, for its special color and flavor, is very popular in the Southeast area of China [25] . Every winery producing high-quality vinegar standardizes its color so that it may serve to identify its brand. The coordinates L*, a*, b* determines the wine and vinegar color. At this scale, L* measures luminosity that varies from zero (black) to 100 (pure white); a* and b* values represent the levels of tonality and saturation, with +a (indicating red), −a (indicating green), +b (indicating yellow) and ?b (indicating blue). According to the values in Table 2, the CCW and CCV was light (L* value of 32.35 and 32.43 respectively). Both CCW and CCV are visually yellowish green in terms of color with values of a* (−4.19), b* (11.19) for CCW and a* (−4.20), b* (11.26) for CCV, as observed in this work. C* (Chroma) is a parameter that indicates the contribution of a* (redness) and b* (yellowness), respective values of Chroma for wine and vinegar are 11.94 and 12.01 respectively, with Hue angle (color, h˚) of 69.54˚ and 69.54˚ respectively (Table 2). Overall, the CCW and CCV had a close approach to brewed vinegar, cider vinegar and brown rice vinegar [26] . The color of the wine and vinegar are reportedly same and color differences are small enough not to be noticed by eye (Table 2). As a final step in the production of sherry wine vinegars, color is adjusted before bottling by the addition of a small quantity of caramel, but however in our case it was not done. There is reportedly a strong correlation with the colour and antioxidant activity. Antioxidant activity of white wines to be markedly lower compared to the activity of red wines [27] . It was further confirmed that wines from berries being soft with a thin skin as well as light in color like cloudberries and strawberries had practically low antioxidant activity than from the wines from berries with strong color and relatively small size with a higher proportion of tough skin such as black currants, cranberries and crowberries, shown to exert high antioxidant activity [28] . With the yellowish green colour it is shown to have comparably high antioxidant activity as that of white wine vinegars.

3.6. Scanning Electron Microscope (SEM) Studies on Structure Suitability of the Substrate

Scanning electron microscopy of the corn cobs (in raw forms), before the cells adhesion (Figure 1(a) and

Table 2. Hunter color values of CCW and CCV.

Chroma (C) = [(a*) 2 + (b*) 2]1/2 and hue angle (h˚) = arctan (b*/a*). Values presented are mean of duplicate analysis.

Figure 1. (a) SEM analysis of raw corncob substrate; (b) SEM analysis of raw corncob substrate (closer view); (c) SEM analysis of acetified corncob substrate fermented corncob substrate (Corncob vinegar); (d) SEM analysis of acetified corncob substrate fermented corncob substrate (Corncob vinegar) (closer view).

Figure 1(b)), revealed that fermentation and acetification did not occur in a homogeneous form on the material structure, but it was more favoured in specific region especially in rough and porous structures. In fact, such structures allow microorganisms, in this case yeast, to attach more firmly to the surface than the smooth structures. This phenomenon has also been reported in immobilization studies where corn cob was used successfully as a support material for the production of ethanol [29] . The yeast cells were attached on the materials surface by adhesion due to presence of a large number of cavities (Figure 1(a) and Figure 1(b)), which provided a natural entrapment of the cells (Figure 1(c) and Figure 1(d)), a phenomenon that is preferred in the beverage production. In brief, corn cobs were the most suitable support materials for adhesion of S. cerevisiae cells during fermentation. This may be due to the greater availability of nutrients (sugars and nitrogenous compounds) near the surface of the support. In addition, the greater nutrient availability in the cavities of is also an attraction to yeast cells, which encouraged yeast cells to migrate into the inner parenchyma cells during the process [30] . The appearance of the yeast cells was observed in the medium after fermentation and acetification (Figure 1(c) and Figure 1(d)). Adhesion of S. cerevisiae is essentially dependent upon electrostatic interactions between the support and the normally negatively charged cell surface and the attachment of the yeast cells on the support may have occurred as a result of hydrogen bonding, entrapment of the cells in corncob pieces, and the van der waal forces [30] . Because of this, corncob pieces are believed to have natural entrapment of yeast cells into the porous structure of said materials and due to physical adsorption by electrostatic forces between the cell membrane and the yeast cells. Similar results have been observed in yeast cells when using in apple pieces for wine preparations [8] . Therefore the structure of corncob is an important advantage considering the economy of the process and aids in more bioconversion of the masses to produce ethanol and acetic acid.

4. Conclusion

Corncob vinegar was produced and its quality characteristics along with phytochemical contents were monitored during fermentation. During wine fermentation, highest alcohol yield was found to be 3.16% and during acetic acid fermentation, acetic acid content was estimated to be 3.91%. From wine fermentation to acetification, there was considerable change in alcohol content from 3.16% to 2.01% with a little change in pH. Vinegar produced from inoculated wine showed total phenolic content and antioxidant activity comparable to other wine vinegars. Physiochemical changes were assayed and found that all the parameters were decreasing from wine to vinegar involving total phenols decreasing from 49 mg/100mL to 43 mg/100mL, antioxidants decreasing from 39% to 37.94% and the flavonoids from 12 mg/100mL to 9 mg/100mL. The substrate feasibility was established by microscopic studies which entails an important factor for yeast and acetobacter fermentation. The results in this research indicate the possibility that corncob vinegar could be used as a new product with antioxidant activity that is comparable to other vinegar products.

Acknowledgements

This research work is financially supported by the “UGC-BSR Research Fellowship in Science for Meritorious Student” under University Grants Commission (UGC), India.

NOTES

*Corresponding author.

Conflicts of Interest

The authors declare no conflicts of interest.

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