Influence of Vanadium Additions on the Performance of Mo3Si

Abstract

Several molybdenum silicides based alloys were produced by arc cast method with different vanadium additions. The microstructures revealed mainly single phase in samples with precipitation of second phases segregated to the grain boundaries. Lattice parameter and density measurements with different V concentrations have been correlated with lattice distortion. Mechanical properties studies were carried out, showing a decreasing behavior in microhardness while fracture toughness value increases at intermediate concentrations. Results indicated that vanadium alloying produces a significant effect on grain growth behavior and second phase precipitation.

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Rosales-Cadena, I. (2021) Influence of Vanadium Additions on the Performance of Mo3Si. Materials Sciences and Applications, 12, 345-352. doi: 10.4236/msa.2021.127023.

1. Introduction

Alloys produced from molybdenum and silicon have been studied for many years, especially because the resultant intermetallic compounds present good properties under extreme conditions [1] [2]. In particular, good mechanical properties are absent in A-15 structured materials [3] [4] [5], for such reason some authors [6] [7] [8] have investigated this type of intermetallics compounds, evaluating their mechanical properties at room and high temperature as well the room temperature fracture toughness and hardness looking for a possible improvement [9]. Mechanical properties in V3Si single crystals at high temperature have been investigated with interesting results showing the effect of the internal defects in crystal lattice [10]. Other molybdenum silicides have been investigated, characterizing mechanical and electrical properties [11]. The importance to consider materials with low density always have been important for applications in specific operations, not only because can be used to employ machines with low cost in operation but also with enough mechanical resistance, then the combination with excellent mechanical resistance with good high temperature resistance provides an extra value to the alloys which possess such characteristics [3].

Until now, mechanical and physical properties of this pseudo-binary intermetallic alloy with vanadium additions have not been fully investigated. Thus, the purpose of this work is to obtain information about the alloy performance related to mechanical properties and physical properties when the crystal structure is modified by the addition of vanadium atoms considering a substitutional mechanism.

2. Experimental Procedures

Alloys with nominal silicon concentration of 24 at.% were alloyed with Mo and V elements (99.99% purity) using arc-melting equipment, under argon atmosphere (Table 1 shows the nominal alloy compositions). The alloys were drop-cast into water-cooled copper molds. Resultant specimens were annealed at 1400˚C/24 h subsequently furnace cooled.

Metallographic polishing was carried out, using paper grinding and polishing up to alumina grade 0.05 µm; specimens were etched with Murakami’s reagent (10 mL of distillated water and 10 g of Potassium Ferro cyanide ) for 1 - 2 s. After that, samples were observed in an optical microscope equipped with IPA (image processing analysis) software as well in a Scanning Electron Microscope. Lattice parameters were calculated by X-ray diffraction technique using silicon powders as standard. Hardness evaluation were carried out in a Leco 300 MT microhardness tester using a load of 500 g with a holding time of 15 s each experiment was repeated ten times in order to obtain an acceptable standard deviation. Fracture toughness evaluation was carried out using the indentation method [12].

3. Results and Discussion

3.1. Microstructure Analyses

Microstructures of the samples with different V additions are presented in Figures 1(a)-(d). It can be observed that alloys with low vanadium concentrations present a second phase precipitation which segregate mainly to the grain boundaries which can be observed in Figures 1(a)-(c), while in Figure 1(d) it is

Table 1. Nominal alloy composition and densities for the alloys with V additions.

Figure 1. Microstructure of the alloys with different vanadium concentrations (a) 17, (b) 36, (c) 53, (d) 76 at.% where it is observed that in figure d, scratches from crucible contamination.

observed a V3Si single phase structure where A15 structure is produced by a peritectic reaction [9] with vanadium is positioning in faces and silicon in the corner and center of the cubic structure. In this direction, area fraction analyses of second phase revealed a 3.0, 5.0 and 7.4 percent for samples with 17, 36 and 53 V at.% respectively. Alloys surfaces without cracking were obtained in all range of compositions. Using the IPA software, morphological analyses reveals an average grain size of 195, 260 and 380 µm respectively for the above mentioned alloys; evidently these grain sizes are produced due to the annealing treatment and the presence of the second phases that precipitate along the grain boundaries [3] [4] [5] as was mentioned in the area fraction analyses.

3.2. X-Ray Diffraction Analyses

X-ray diffraction patterns of the alloys are shown in Figure 2, where it can be observed for the case of the alloys with low vanadium content the apparition of the Mo5Si3 as secondary phase together with the Mo3Si (main phase), while the sample with 53 at.% V presents the apparition of the V5Si as secondary phase, being V3Si the primary phase. The presence of the observed second phases can be attributed mainly to the silicon evaporation [5] carried out in the melting and

Figure 2. X-ray diffraction analyses of the samples after annealing. It is observed the silicon peaks that were used as standard for lattice parameter calculations.

heat treatment processes where the absence of silicon atoms generate the A15 structure transformation and for consequence formation of secondary phases [7] [8].

It is important to mention that these phases are in good agreement with the predictions of V-Mo-Si ternary alloys phase diagram.

3.3. Physical Properties

3.3.1. Lattice Parameter Analysis

The Goldschmidt radius of V (1.33 Å) is similar to that of Mo (1.37 Å) [13]. Therefore, the lattice discrepancy between Mo and V is only 3.56%. In this way, in order to obtain the information related with the effect produced by the modification of the lattice parameter as a function of the V content in the Mo3Si alloy, in Figure 3 it is observed the plot of the numerical values of the lattice parameter obtained from X-ray diffraction analysis using silicon peaks as standard; as it was expected, it can be observed that the values diminishes when is increased the V atoms in the crystal structure.

Although, the size disparity for atomic radii is minimal, the lattice parameter calculated across the transition reflect a noticeable distortion then it is concluded that the occurred process is clearly substitutional [6], this phenomena it is attributed to the fact that vanadium forms chains of two atoms in faces of the A15 crystal structure, producing in this way the observed lattice reduction.

Figure 3. Lattice parameter as function of at.% V on the alloy Mo3Si, with a change in slope value between 40 to 60 V at.%.

3.3.2. Density Evaluation

The density evaluation was performed in order determine the possible existence of internal defects in the alloys by means of observe how much weight can be reduced after vanadium additions, since vanadium possesses lower atomic weight in comparison with molybdenum as much as 3.278 grams per mol, this information is very valuable since the specific application depend on it [4]. Under the knowledge that alloys were fabricated using a controlled atmosphere to avoid the contaminations presence such as oxygen and other contaminants that may provoke the vacancies concentration production, then the density reduction is produced exclusively due to the reduction of elemental atomic weight in crystal structure.

In Table 1 it is observed that reduction in density values are directly related to the substitution of molybdenum by vanadium atoms thus, taking in consideration the tendency values, it is observed that there are not noticeable variations along the different vanadium compositions, this information support the no formation of structural defects in the alloys such as micro porosity [7] [8] [9], which is the main cause to produce a detrimental behavior on the mechanical properties.

3.4. Mechanical Properties

3.4.1. Hardness Analysis

Figure 4 shows the plot of the microhardness for samples with different vanadium concentrations, it is observed that microhardness value decreases at the time that V concentrations increase, showing only a small variation for the final composition which can be attributed to the presence of a V3Si single phase.

Microhardness results have shown that vanadium addition on Mo3Si structure affect the mechanical behavior, diminishing its resistance. The main proposed

mechanism for the hardness reduction is the minimal second phase precipitation which does not provide enough barriers for the dislocation mobility [9], accompanied with the fact that the grain size in the alloys it is considerable big enough to permit the easy dislocation mobility. So that, the hardness obtained in this alloy suggests that one potential application could be in parts exposed under moderated wear conditions [10], may be by using powder depositions techniques.

3.4.2. Fracture Toughness Evaluation

Figure 5 presents the curves of the values of fracture toughness against the different V concentrations. For lower V additions the value of fracture toughness keeps a constant value for additions lower than 36 at.%, and for higher additions the fracture toughness value increases approximately 25 percent in comparison with the value reported for Mo3Si single phase [9].

Figure 4. Plot of microhardness with different vanadium concentration.

Figure 5. Plot of fracture Toughness as a function of V content showing an increment in value of 53 V at.%.

It is well known that defects such as porosity may cause increment in brittleness and this effect is produced generally by external contamination, in our case, after analyze the surface samples was observed that the alloys does not present this type of defects, hence the fracture toughness value it is not affected by these defects in detrimental way. Thus, the explanation for the increment in toughness is because the second phase apparition promotes the grain boundary reinforcement at this specific vanadium concentration [3]. Since the ductility in this intermetallic type alloys is very low, this results satisfy one of the intrinsic toughening approaches related with the reduction of the second phase dimensions with its corresponding grain boundary segregation.

4. Conclusion

Additions of V on Mo3Si matrix were produced successfully by arc melting technique, producing in the majority of the cases large grains with precipitates along the grain boundaries. Microhardness results have shown a decreasing behavior when V concentration is increased. Fracture toughness results have shown increased effect in samples with approximately 53 V at.% attributed to the second phase precipitation. Lattice parameter analyses indicate a reduction, attributed to the incorporation of vanadium atoms inner the A15 structure, performing a substitutional mechanism. Densities values have shown a decreasing value, therefore, alloys can be considered for light applications. In general, the compound can be used in works with high temperature environments and requirements with considerable resistance.

Acknowledgements

The author is grateful to R. Guardian for technical assistance, and also sends thanks to going to ORNL for the use of their facilities in sample preparation. This research was supported by PRODEP-PTC-074 project.

Conflicts of Interest

The authors declare no conflicts of interest regarding the publication of this paper.

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