Journal of Flow Control, Measurement & Visualization

Volume 11, Issue 3 (July 2023)

ISSN Print: 2329-3322   ISSN Online: 2329-3330

Low-Cost 4-20 mA Loop Calibrator

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DOI: 10.4236/jfcmv.2023.113004    89 Downloads   493 Views  

ABSTRACT

Instrument calibration is vital to a successful control system because signal inputs to the system controllers come from such instruments. This paper presents a method for actualizing a standard low-cost loop calibrator for the famous 4-20 mA electrical signaling scheme. The loop calibrator generates a linear current signal from 4 to 20 mA over a 250 ? typical process instrument load for calibration. The realization of the loop calibrator relies on a voltage-to-current converter to build a constant current source. The voltage controlled constant current source is built from discrete components and an op-amp to keep the cost low. Results from simulations and the prototype demonstrate the performance of the 4-20 mA loop calibrator which utilizes a greatly reduced number of components. The cost of these components is approximately 34% of the least expensive calibrator sampled, though other production costs are not included. This conclusion reinforces the fact that loop calibrators can be cheaper.

Share and Cite:

Arumun, J. and Eronu, E. (2023) Low-Cost 4-20 mA Loop Calibrator. Journal of Flow Control, Measurement & Visualization, 11, 49-63. doi: 10.4236/jfcmv.2023.113004.

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